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The Industrial Base

Northrop Grumman's Integrated Systems Sector has rolled out its concept demonstrator for the Unmanned Combat Aerial Vehicle (UCAV) program, the X-47A Pegasus. The small, stealthy, jet-powered aircraft is expected to make its first flight in November 2001 at the Naval Air Weapons Station in China Lake, Calif.

The Pegasus, rolled out at the Scaled Composites facility in Mojave, Calif., has been moved to Northrop Grumman's Advanced Systems Development Center in El Segundo, Calif., for system checkouts.

The tailless, kite-shaped X-47A measures 27.9 feet long and has a wingspan of 27.8 feet. Six control surfaces, including two elevons as well as two upper and lower surfaces for directional control, will be used to guide the aircraft in flight. The UCAV--powered by an off-the-shelf 3,500-pound-thrust JT-15D turbine engine--will be controlled by computer keyboard.

Northrop Grumman, which began Phase I development of the X-47A in July 2000, set a goal of producing the vehicle in 12 months and flying the demonstrator in 18 months. Company officials anticipate a three-month flight program that will include 12 "flight days." The X-47A is not stressed to perform arrested landings.

The results of the X-47A test program will be incorporated in the $12 million development program--funded jointly by DARPA (Defense Advanced Research Projects Agency) and the Navy--of the similar X-47B N-UCAV, which will demonstrate the feasibility of using a UCAV as a carrier-based aircraft that is available for "first day of the war" missions such as surveillance, strike, and the suppression of enemy air defenses. No air-to-air role is currently envisioned for the N-UCAV.

The X-47B design will be scaled up from that of the X-47A; the X-47B will be powered by a turbofan engine that will enable it to carry a 4,000-pound payload. The aircraft's endurance will be an estimated 12 hours.

The X-47B will be equipped with an open-architecture avionics system--designed by BAE Systems--and will use the JPALS (Joint Precision Aircraft Landing System) with its shipboard relative global positioning system (SRGPS) to land within 20 centimeters of a desired touchdown point. One control station will be able to handle four UCAVs simultaneously.

The X-47B also will be equipped with dual-wheel main-mount landing gear from a naval aircraft such as the A-6 Intruder (no longer in service)--the X-47A is too small to accommodate dual-wheel gear.

The X-47B will incorporate technologies developed for several other programs such as the RQ-4A Global Hawk UAV, the RQ-8A Fire Scout VTUAV (vertical-takeoff UAV), the F/A-18E/F Super Hornet strike fighter, the E-8 Joint Surveillance and Targeting System aircraft, the E-2C Hawkeye radar warning aircraft, and the B-2 Spirit stealth bomber.

Pratt & Whitney officials have announced the company's intention to compete for the contract to produce the turbofan for the UCAV.

First flight of the X-47B is envisioned for late 2003 or early 2004. During the Phase III EMD (engineering and manufacturing development) phase of the program, which will begin by 2007, the aircraft will conduct arrested landings and catapult launches at a land facility and later will make actual carrier launches and landings. Carrier operations--including safe deck handling as well as launch and recovery--present the greatest challenges in the UCAV program. Northrop Grumman officials estimate
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that the manning level of an aircraft squadron could be cut in half through the use of UCAVs.

The X-47 is in competition with a Boeing Phantom Works-designed UCAV demonstrator. Both demonstrators will continue testing through Phase II of the UCAV program, which is scheduled to begin in January 2002.

Avondale Industries Launches Final Bob Hope-Class T-AKR

The seventh large, medium-speed roll-on/roll-off ship built by Northrop Grumman's Avondale Industries has been launched and named for an Army master sergeant awarded the Medal of Honor for heroism in the Vietnam War.

T-AKR 306 was christened the USNS Benavidez in honor of Master Sgt. Roy P. Benavidez, a native of Lindenau, Texas, who died in 1988. Benavidez's widow, Hilaria Benavidez, the ship's sponsor, christened the ship in the traditional manner--with a bottle of champagne. Their daughters, Denise Benavidez Prochazka and Yvette Benavidez Garcia, served as matrons of honor; their son, Noel Benavidez, was a guest of honor.

Vice Adm. Gordon S. Holder, commander of the Military Sealift Command (MSC), was the principal speaker at the christening ceremonies at the Avondale shipyard in New Orleans, La. Also speaking at the 21 July ceremonies were Maj. Gen. Kenneth L. Privratsky, commander of the Military Traffic Management Command; Rear Adm. Dennis G. Morral, program executive officer for expeditionary warfare at the Naval Sea Systems Command (NAVSEA); Capt. David J. Vogel, NAVSEA's supervisor of shipbuilding, conversion, and repair in New Orleans; Jerry St. Pé, CEO of Northrop Grumman Ship Systems; and Avondale President Thomas M. Kitchen.

On 2 May 1968, Benavidez voluntarily led the emergency extraction of a 12-man Special Forces reconnaissance team that encountered heavy opposition in an area controlled by the North Vietnamese army. While carrying wounded team members to helicopters, he was critically wounded but continued to lead the rescue operation, gathering survivors into a defensive perimeter, distributing water and ammunition, safeguarding classified documents, and assisting the wounded. His efforts were credited with saving the lives of at least eight soldiers. The Distinguished Service Cross initially awarded to Benavidez was later upgraded to the Medal of Honor, which was awarded to Benavidez in 1981 by President Ronald Reagan.

The 950-foot 62,069-ton USNS Benavidez has a cargo capacity of approximately 400,000 square feet, and is capable of carrying up to 1,000 military vehicles as well as containers and other cargo. The ship is designed to rush heavy military supplies to U.S. troops deployed to crisis areas overseas.

Defense Industry Notes

* General Dynamics Land Systems has been awarded a $712 million Marine Corps Systems Com- mand contract for the SDD (systems development and demonstration) phase of the AAAV (Advanced Amphibious Assault Vehicle) program.

* Northrop Grumman's Ingalls Shipbuilding has been awarded an $81 million Naval Sea Systems Command contract for materials and subassemblies for LHD 8, the eighth Wasp-class amphibious assault ship.

* The Avondale Alliance, led by Northrop Grumman Avondale in New Orleans, La., has been awarded a $113.2 million Naval Sea Systems Command contract for advance procurement of long-lead materials for the fifth and sixth San Antonio-class landing platform dock ships. The Alliance includes Bath Iron Works (BIW), Raytheon Electronic Systems, and Intergraph Corporation. In related developments, fabrication of the Mesa Verde (LPD 19) began in July at BIW's shipyard in Bath, Maine, and fabrication of the New Orleans (LPD 18) is scheduled to begin in February 2002 at Avondale's New Orleans shipyard.

* Four Mk54 Lightweight Hybrid Torpedoes--designed by Raytheon's Naval & Maritime Integrated Systems--have completed a successful series of firings from a support ship at the Nanoose Underwater Test Range in British Columbia, Canada, Raytheon officials said. Each torpedo successfully acquired a simulated submarine target during the tests, the officials said, then transitioned to the terminal homing and attack mode.

* Raytheon's Naval & Maritime Integrated Systems unit has delivered the Mk2 Mod 0 version of the Ship Self-Defense System (SSDS) to the Navy for installation on board the nuclear-powered aircraft carrier USS Nimitz. The SSDS will use track data from CEC (Cooperative Engagement Capability) systems to provide automatic defense against antiship cruise missiles by coordinating the actions of the Rolling Airframe Missile, the SeaSparrow missile, and the SLQ-32 electronic countermeasures system.

* Northrop Grumman has taken delivery of a second prototype of the RQ-8A Fire Scout VTUAV (vertical takeoff and landing unmanned aerial vehicle) from Schweizer Aircraft Company, which manufactures the airframe. The prototype is scheduled to begin flight tests by the end of 2001. The next Fire Scout, the first EMD (engineering and manufacturing development) vehicle, is scheduled to begin testing in February 2002.

Sikorsky Flies First MH-60R Test Aircraft

The first test-article MH-60R Seahawk helicopter--built by Sikor-sky Aircraft--has completed its basic flight acceptance trials, including engine power checks and auto-rotation and vibration checks. The aircraft--a remanufactured SH-60B fitted with a new Lockheed Martin "glass" cockpit, a new cabin with a strengthened floor, and high-speed machined parts--will have flight-test instrumentation gear installed at Naval Air Station Patuxent River, Md., before being transferred to Lockheed Martin Systems Integration in Owego, N.Y., for the installation and test of mission systems such as radar, electronic support measures systems, the Integrated Self-Defense Suite, tactical displays, and a dipping sonar. Two prototype MH-60Rs already are being evaluated at Patuxent River by the Naval Air Warfare Center's Aircraft Division. Sikorsky and Lockheed Martin will provide three more test MH-60Rs in 2001; those will be followed in 2002 by five low-rate initial production MH-60Rs, all remanufactured from SH-60Bs. The Navy recently decided to restructure the MH-60R program so that, beginning in 2003, all subsequent deliveries will be new-build aircraft rather than remanufactured SH-60B/F aircraft. The MH-60R is a redesignation of the SH-60R that went into effect on 25 May 2001. The MH-60R--which will fly from aircraft carriers, cruisers, destroyers, and frigates--will carry out the roles currently performed by the Navy's SH-60B, SH-60F, and HH-60H helicopters. "The successful flight of the first test aircraft brings the MH-60R one step closer to production," said John Wakefield, vice president for Sikorsky's Maritime Helo Product Line. "This aircraft will provide the Navy with enhanced capability to perform undersea, antisubmarine, antisurface, and anti-air warfare missions," he said.

Boeing's X-32B Program Concludes Flight Tests

Boeing's X-32B STOVL (short takeoff/vertical landing) concept demonstration aircraft for the Joint Strike Fighter (JSF) program has completed an additional series of test flights after accomplishing its government-defined test requirements--including a takeoff roll of less than 550 feet--and has concluded its flight test program. The X-32B logged 57 flights in a 40-day period--including 30 flights in an eight-day period--at Naval Air Station Patuxent River, Md. The Boeing test team flew five sorties on the final day of flight test, including a supersonic flight by Marine Corps Maj. Jeff Karnes of the Naval Strike Aircraft Test Squadron. Karnes executed a short takeoff, transitioned into conventional flight, broke the sound barrier, transitioned back to the STOVL mode, and made a low-speed landing. Royal Navy pilot Lt. Cdr. Paul Stone took the X-32B on its final flight. "The plane performed beautifully throughout flight test," said Dennis O'Donoghue, chief STOVL test pilot at Boeing. "All three pilots were extremely impressed with its stability, handling qualities, and unprecedented sortie rate."

O'Donoghue noted that the Boeing direct-lift system--designed by Rolls-Royce--enables the pilot to "simply push a button and switch the thrust from the cruise nozzle to the lift nozzles in one second and at any power setting." Frank Statkus, vice president and general manager of Boeing's JSF program, praised the Pratt & Whitney/Rolls-Royce propulsion system. "The engine has been rock steady in all aspects of flight operations, including both the physical interaction with the airplane and functional integration with the flight control system," Statkus said. The X-32B is now hangared at Patuxent River, where it will be available for the JSF program's engineering and manufacturing phase.*

Lockheed Martin X-35B Completes Flight Testing

The Lockheed Martin X-35B short takeoff/vertical landing (STOVL) concept demonstration aircraft for the Joint Strike Fighter (JSF) program competition has completed its flight test program. The X-35B "completed all concept demonstration program objectives, and has generated all required flight-test data," company officials said. The X-35B completed 14 short takeoffs, 18 vertical takeoffs, 27 vertical landings, and five aerial refuelings--and broke the sound barrier on five occasions--during its test program. "The Lockheed Martin JSF test team made a promise and kept it, including fielding a demonstrator aircraft that is representative of the one we have planned for production," said Tom Burbage, executive vice president and general manager of the company's JSF program. "That means fewer expensive development hurdles to clear and a more seamless transition into the program's next phase, Engineering and Manufacturing Development. ... With the X-35B, we also proved that our revolutionary STOVL propulsion system, with the shaft-driven lift fan as its centerpiece, is reliable and durable, and offers profound performance advantages over legacy STOVL systems."

While piloted on 20 July by Marine Corps Maj. Art Tomasetti, the X-35B became the first aircraft in history to execute a short takeoff, a level supersonic dash, and a vertical landing in a single flight, company officials said. Tomasetti executed an automatic short takeoff at 80 knots, converted to the conventional flight mode, climbed to 25,000 feet while accelerating to Mach 1.05, conducted a series of tests, converted to a STOVL mode, decelerated to a hover at 150 feet above the ground, and landed vertically.

BAE Systems test pilot Simon Hargeaves repeated the feat in a similar flight on 26 July, climbing steeply by using the afterburner and achieving Mach 1.06 at 25,000 feet. In a later flight, Hargreaves executed a 60-knot takeoff in 500 feet, transitioned to a sustained hover, executed a 360-degree turn, and landed vertically at a weight of more than 34,000 pounds.

The X-35B is now hangared at the Lockheed Martin facility in Palmdale, Calif.

 

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