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The Birthplace of Future Carriers


 

By ROBERT C. KLOSTERMAN

Robert C. Klosterman, a former commanding officer of the nuclear-powered aircraft carrier USS John C. Stennis (CVN 74), is the program director for the Virginia Advanced Shipbuilding and Carrier Integration Center at Newport News Shipbuilding.


 

In March of this year, when Newport News Shipbuilding (NNS) broke ground for the Virginia Advanced Shipbuilding and Carrier Integration Center (VASCIC), the company also was breaking ground on a new way of doing business with the Navy.

For the past three decades Newport News Shipbuilding, located along the James River in Newport News, Va., has been building all of the nation's aircraft carriers. These mammoth ships, variously described as 90,000 tons of diplomacy or as 4.5 acres of Sovereign U.S. Territory, are instruments of peace, weapons of war, and ever-present symbols of America's strong military pride and continued commitment to a strong national-defense force structure.

The Virginia Advanced Shipbuilding and Carrier Integration Center is where NNS and other defense industry companies will conduct on-site carrier warfare systems testing, training, and laboratory research for the next generation of aircraft carriers. The center will house a team of system experts--including NNS employees, warfare systems developers, program managers, and fleet operators--who will work together to develop and test advanced-technology systems for aircraft carriers and other Navy ships, with a goal of reducing cost while increasing capability at the same time.

VASCIC, scheduled to be operational in June 2001, will serve as the focal point for the integration of ship systems and the application of emerging technologies. By doing so, the center will enhance and promote the quality and competitiveness of Virginia's shipbuilding industry and put Virginia on the cutting edge of the U.S. shipbuilding industry. The center also is expected to create hundreds and perhaps thousands of new jobs for the Commonwealth of Virginia, through employment in the facility itself or as a result of training and operations conducted at the facility.

Virginia Governor James Gilmore signed legislation in June 1998 that approved funding for the center. That legislation provides $58 million over three years to build the facility, and another $40 million to begin its operation. NNS will build the facility for the Newport News Industrial Development Authority and will operate the center under the oversight of a board appointed by the governor. The City of Newport News is providing the building site.

Governor Gilmore, Chief of Naval Operations Adm. Jay L. Johnson, NNS Chairman and CEO Bill Fricks, and many members of Virginia's General Assembly as well as numerous state and city officials were on hand for the VASCIC groundbreaking ceremony in downtown Newport News--on the James River near the city's Victory Arch, a historic monument erected to honor the Soldiers and Sailors returning from World War I.

The 230,000 square-foot facility, complete with an antenna tower and a 200-seat auditorium, will add an impressive new capability to the Navy's carrier program. The seven-story office tower will house conference rooms, training classrooms, and a modeling and simulation center. At more than 85,000 square feet the center's laboratory area has the capacity needed to house three large bays and a receiving area. The facility also will possess barge landing capabilities and the power, ventilation, air, and cooling systems needed to replicate the "shipboard" environment of an aircraft carrier.

At the Center's Off Hull Assembly and Test Site, the hardware and software warfare systems of carriers--both new-construction ships and those in overhaul--can be staged, assembled, interconnected, integrated, and tested. This is where the production testing and integration testing of carrier systems will take place. Fundamentally, VASCIC will focus on a different way to integrate these systems--primarily by providing integration capability in a more friendly environment at the carrier construction/overhaul site. This controlled environment also will permit the insertion of late technology and equipment modifications both more easily and at lower cost than would have been possible on board the ship.

VASCIC will become part of current national and Department of Defense networks to facilitate electronics system testing. NNS has been working to become the first industry member of the NAVSEA (Naval Sea Systems Command) Distributed Engineering Plant (DEP), NAVSEA 05's (deputy commander for warfare systems') Battle Group interoperability network. As a member of DEP, VASCIC will be able to link with other systems during the testing and operation of carrier systems.

NNS also is exploring the possibility of joining the National Test Network, and has signed memorandums of agreement with other Navy offices and agencies, including the Port Hueneme Division of the Naval Surface Warfare Center (NSWC), NSWC Dahlgren, and NAVAIR (Naval Air Systems Command), to connect with their systems and facilities. VASCIC will complement the NAVSEA 05 efforts elsewhere and play a key role as DEP's latest configuration carrier site.

The center also will be a premier training facility--conveniently located for the Navy's precommissioning and carrier overhaul crews, particularly--on new equipment and platform integration. VASCIC also can serve as a training facility for NNS shipyard workers and for the numerous repair yards in the Hampton Roads area.

In building the nation's future air-craft carriers--CVN 77 and the CVNX carriers--VASCIC will, among other things, help Newport News Shipbuilding meet the following important Navy objectives for its national assets:

  • The need for innovation in technology and business practices;
  • The need for flexibility in design and installation;
  • A focus on reducing life-cycle costs, an emphasis on reduction of both workload and manpower requirements, and improved reliability and maintenance of equipment and systems;
  • Installation of knowledge-based warfare systems in key command centers to allow better as well as faster decisions--with fewer people; and
  • The requirement for interoperability at the fleet, joint, and combined levels.

The requirements for CVNX 1, the first ship in the new post-Nimitz class of carriers, have not yet been fully identified. In its role as the epicenter for carrier program management, VASCIC can help facilitate the generation of requirements--and development of solutions--much closer to the fleet. It also can provide the Navy with a valuable tool in carrier requirements generation and serve as a meeting place where test engineers and fleet operators can collaborate.

As the Navy evolves toward an all-electric ship, the Navy's program manager for carriers has stated that the next generation of carriers will have not only a new propulsion system but also a redesigned electrical distribution system. VASCIC is being built to provide, among other things, a high-power test facility for development of the CVNX 1 power-generation and power-distribution systems.

NNS hosted an industry conference in March 1999 for companies involved in the development of warfare systems. The goal of the conference was to brief industry on the acquisition plan for the warfare system of CVN 77, which will serve as the transition ship to the next-generation aircraft carrier. For the first time in the history of building carriers in Newport News, NNS will be procuring the carrier's warfare system. In the past the Navy bought discrete components of the warfare system through a variety of separate organizations and provided them to NNS as government-furnished equipment, or GFE. The GFE components would arrive at NNS, be installed on the carrier, then tested. With VASCIC, NNS and the warfare system providers have the potential to deliver to the ship a more fully integrated system; that change alone will improve interoperability and overall cost effectiveness.

By building strong collaborative re-lationships with Virginia's universities as well as with industry, VASCIC will serve as a central location for carrier-focused research and development, promoting the cutting-edge sciences and technologies relevant to the design, development, testing, and construction of America's future aircraft carriers. The center will give carrier teams the opportunity to put systems together, work out problems and system deficiencies prior to ship installation, tie into other systems and facilities, and conduct valuable training and research and development in conjunction with Virginia universities.

By providing comprehensive new opportunities--in electronics integration and off-hull assembly and test, power generation and distribution, training, carrier program management, and research and development--while creating many new jobs in the Commonwealth of Virginia, the Virginia Advanced Shipbuilding and Carrier Integration Center is obviously a win-win investment. The Commonwealth of Virginia, the Hampton Roads area, the Virginia shipbuilding industry, Virginia universities, the Navy and Department of Defense, and the nation all stand to benefit from the end result--namely, a more affordable as well as more capable fleet of aircraft carriers for the Navy of the 21st century.

 



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