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NAVAIR Responds to Acquisition Changes

By John M. Donnelly

John M. Donnelly is a reporter for Defense Week.


During the Cold War, the roles of contractors and government officials were well defined. Today, acquisition reform has caused the old distinctions to blur. In some cases, the earlier roles have even reversed.

Two significant new examples of these changes help tell the story.

First, instead of the government hiring the defense contractor, contractors are now, for the first time, occasionally hiring the government under new "commercial service agreements."

The second major change affects the process of testing major weapons systems. In the old days, the contractor tested its system, then the government tested the system. Now, starting with select programs, public and private testers are working on the same "integrated test teams."

These are probably the two biggest changes acquisition reform has wrought at the Naval Air Systems Command, or NAVAIR, Navy officials say. Specifically affected are Naval Air Warfare Center (NAWC) Aircraft Division facilities in Lakehurst, N.J., Patuxent River, Md., and Orlando, Fla. Also affected are NAWC Weapons Division facilities at China Lake and Point Mugu in California, and Naval Aviation Depots in Cherry Point, N.C., Jacksonville, Fla., and North Island, Calif.

The new phenomenon of contractors hiring the Navy resulted from recent-year reductions in the defense budget. With fewer programs now making demands on the huge complex of NAVAIR ranges, laboratories, and testing facilities developed during the Cold War, the Navy needs to use them both more productively and more efficiently.

"We are going to have to find other customers or we are going to have to close these facilities down," says Robert Young, director for lead management in the NAVAIR business development office.


A Win-Win Situation

But the service is finding other customers, making a virtue of necessity, Young says. NAVAIR, in particular, is making its facilities available for hire to private companies in certain circumstances. As a result, NAVAIR gets to use the facility and also receives significant income from these deals--$10 million so far, says Young.

Industry also benefits from the change because it can take advantage, for the first time, of the U.S. military's unparalleled assets and capabilities, which companies probably could not afford to develop on their own.

This major change, which started just a few years ago, is the result of new laws written as a response to declining budgets and closing facilities. In just that short time, however, the new way of doing business has become the fastest-growing way of doing business at NAVAIR, says Young.

The new laws cleared the way for the government to create special contractual arrangements called "commercial service agreements" under which either a prime contractor hires the Navy as a subcontractor or the company teams with the Navy before any contract has been awarded. The company hires out not just the facility, but also the labor required.

These agreements come with plenty of strings attached. But they enable a fusion of the public and private sectors that, although it was not specifically barred before, was never directly allowed, either--so it was never done, Young says.

The arrangements are so new, in fact, that Young was not at liberty, in all but a few cases, to name specific contractors, because the deals are not final.

The new laws empower NAVAIR to provide its aircraft and facilities for either testing and evaluation of requirements and specifications or for research and development of new capabilities and technologies.

Among the facilities most in demand are the test ranges, hangars shielded for electromagnetic testing, and various sites where equipment can be "shaked, baked, rattled, and rolled"--in other words, "ruggedized," as they say in RDT&E (research, development, test, and evaluation) jargon.

"Say Boeing develops a whole new aircraft," said Young, discussing a hypothetical illustration, "and wants to sell it to a foreign country, possibly for military use. Before that country might want to buy that aircraft from Boeing, the country might want some assurances that the aircraft would meet a DOD [Department of Defense]-type mission.

"In the past, Boeing would have to do that test themselves," he said. "Boeing doesn't own any open ranges like we do. They would have to do a lot of laboratory testing; they might have flown the aircraft to see if it would fly, but they may not necessarily be able to create the dynamic environment we have. They might test one sensor at a time using their very limited resources."

By contrast, he said, the Navy "has ranges throughout the United States that are fully instrumented, and we are able to create very dynamic electronic and combat environments. In the past, Boeing couldn't use them [the ranges] if it was going to be a private Boeing sale."

Navy and industry officials also provided some real examples (minus the names of the companies and foreign countries involved). In one case, a company that is competing to win a contract (from another company) to build an aircraft made entirely of composite materials is making use of one of NAVAIR's structures laboratories. The company's only other option would be a laboratory owned by one of its competitors--but the design in question is proprietary, and the possibility of compromise was inevitably very high.

The Navy, however, can protect proprietary information as if it were a state secret, Young said.

In another real example, a large nation (not the United States) wants to buy an advanced early-warning aircraft along the lines of the Navy's E-2C Hawkeye. Three teams comprising some of America's top aircraft developers are under contract to develop concepts for this 21st-century airplane. Each team is proposing a different airframe design.

The common link: each contractor is teaming with the Navy to help develop that team's respective concept and test it out. One company is looking for third-party certification of its product; another wants to carry out ground and flight testing of its product; the third team seeks a mixed bag of testing and evaluation support.

The Navy maintains tight walls between the three efforts to protect information proprietary to each team.

In addition to these kinds of deals, a contractor also could hire the Navy to demonstrate compliance with an internal company requirement, such as monitoring the quality of a product, Young said. There are, though, several limitations to the new arrangements, he also said. For one thing, the government cannot, by law, extend credit to private industry. Young said that law drives much of what can and cannot be done under commercial service agreements. A specific example: The United States (or any of the armed services) cannot be "hired" under a fixed-price contract, because, if the contract underestimates the amount of money required to execute the deal, the United States would have to make up the difference. For the same reason, the customer hiring the Navy must cover all government costs involved and must pay the government in advance.

This marks a change for prime contractors who are accustomed to dealing with private subcontractors who assume the risk, agreeing both to provide goods and services for fixed prices and to be paid on delivery, not up front.

Another critical legal factor to consider, Young added, is that the government cannot compete with private companies for business. In other words, the Navy cannot try to win out over a company that says it can provide the same testing or development assets that the government can.

According to Young, the Navy is not competing with the private sector if any of the following three conditions are met: (1) the Navy is providing a unique capability; (2) only the Navy can provide the goods or services specified on the schedule established by the contractor; or (3) the contractor needs proprietary and/or physical security that only the Navy can provide.

Young says Pentagon acquisition chief Jacques S. Gansler, under secretary of Defense for acquisition and technology, is extremely concerned about the possibility that contractors might perceive that the military is competing directly with them.

In fact, the Pentagon is inviting contractors who believe that the government has been, is, or could be competing against them to provide the "how, when, and where" specifics. DOD plans to issue a notice in the Commerce Business Daily, officials said, requesting such information. The answers received will be fed into a database that must be consulted before a field activity of any of the armed services is hired by a company. The purpose of creating and maintaining the database, the DOD officials said, is to ensure that companies can protect themselves against the possibility that the United States might compete against them.

All these rules make it difficult for Young. He concedes that his job is, in effect, both to develop new business opportunities for NAVAIR and also to ensure that NAVAIR is the last choice.


 

The Super Hornet "Integrated Test Team"


The testing of systems and platforms is another area in which major changes have occurred in recent years.

Instead of having the prime contractor, fleet operators, and then the testers run a proposed new weapons system or platform through separate paces, all three communities are now represented on what is called an Integrated Test Team.

The F/A-18 Hornet fighter/attack program is one of the first in which the new testing concept has been fully implemented. Everyone involved in testing the new "E/F" model of the F/A-18, the Super Hornet, has been a member of the team from the outset. The aircraft still must go through the several normal stages of testing. But rather than run successive and sometimes redundant testing regimens, the process has been considerably streamlined.

"Without exception, this is one of the most effective things we ever did," Capt. James B. "Gib" Godwin, the Navy's program manager, said in an interview.

In fact, he commented, the differences between the EMD (engineering and manufacturing development) phases of the E/F program and the earlier A/B program are both significant and measurable: instead of the 11 aircraft required for EMD on the A/B Hornet, only seven were needed for EMD on the E/F Super Hornet; instead of 5,200 flight-test hours, only 4,300 were needed; and instead of 48 months of flight tests, only 40 were needed. Moreover, Godwin said, the E/F is demonstrably more mature and robust than its A/B predecessor was at the same stage of development. One qualitative example: Prior to the beginning of OPEVAL (operational evaluation), the E/F model has been tested with more than 20 weapons configurations, versus only two on the A/B at the same point. The E/F fighter "has ... accomplished more in three years of testing than I think we have ever gotten accomplished before," he added.

"In the 1970s and 1980s," Godwin continued, "developmental tests were done by the contractor with the government flying small segments of flight tests to just check those developmental test efforts. We ... [went] through several cycles like that, and then--when the contractor was done with it, we were done with it and we knew enough about it in developmental testing--we would hand it off to operational tests from there.

"Now ... we have the contractor and the government developmental-test pilots and an operational test pilot all on the same developmental-test team. So now we have one database instead of three databases," he said. The most important benefit from the Navy's point of view, he said, is that the operational-test community "now has insights in the early developmental stages of the aircraft like they have never had before."

Pat Finneran, Boeing vice president and the company's general manager for the F/A-18 program, was equally enthusiastic. "This is the most open program in the history of aircraft acquisition," he said. "The Navy, Boeing, Northrop Grumman, General Electric, and Raytheon all share the ... information relevant to the program. .... Working as a team enabled us to schedule flight testing for a year and a half less than we would have [had to] under a more traditional approach."

The integrated-test-team approach also received high marks from a more independent source, Philip Coyle, DOD's director of operational test and evaluation, who said in his latest report to Congress that testing and evaluation program management "has been superb. The Integrated Test Team conducting the EMD flight program at Naval Air Station Patuxent River, Md., consists of test pilots from the prime contractor, Navy system command, and Navy OT [operational testing] communities. Maintenance and test support is also provided by a combination of government and contractor personnel. This unique management arrangement provides a very rapid, cooperative systems approach to problem solving, using all available assets and knowledge while providing great insight with early OT involvement in developmental testing."

The integrated-test-team concept and the expanded use of commercial service agreements are but two of the biggest changes affecting the overall NAVAIR acquisition process--but by no means the only ones, Navy officials say. The military may still have a long way to go before it becomes as efficient as it wants, and intends, to be. But the necessity of responding to times of downsizing has, so far, proven to be the mother of invention.

 



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